Time

A full day

Complexity

Beginner

Cost

about $100

Introduction

Build yourself more workspace and extra storage with these DIY project plans.

No matter what you do in your workshop, you’ll need a solid workbench more than anything. This one is similar to one I designed a couple of years ago, but it incorporates shelves instead of drawers.

To build this simple workbench, all you need is a sheet of plywood and a sheet of medium density fiberboard (MDF). The top, work surface and shelf platforms are all MDF, with the rest plywood. I upgraded the workbench by adding a tool tray on the back, but that’s optional.

Cutting List

Overall dimensions: 33-1/2-in. H by 48-in. W by 20-3/4-in. D.

KEY QTY. DIMENSIONS PART
A 8 3/4″ x 3″ x 32″ Leg
B 6 3/4″ x 3″ x 46-1/2″ Frame front & back
C 12 3/4″ x 3″ x 17-3/4″ Frame stretchers
D 2 3/4″ x 19-1/4″ x 46-1/2″ Shelf
E 2 3/4″ x 20-3/4″ x 48″ Top
F 2 3/4″ x 4″ x 48″ Tray front & back
G 1 3/4″ x 4″ x 48″ Tray bottom
H 2 3/4″ x 4″ x 4″ Tray ends

Note: Tool tray adds 5-1/2-in. to the overall depth.

Tools Required

  • 1-1/4” wood screws
  • 2” wood screws
  • Table saw or Circular saw
  • Wood glue

Materials Required

  • 1 – ¾” x 4’ x 8’ MDF
  • 1 – ¾” x 4’ x 8’ plywood

Project step-by-step (8)

Step 1

Build the Legs

Cut the parts for the legs (A), then assemble each leg with glue and two-inch wood screws.

Workbench Step 1Family Handyman

Step 2

Build the Shelf Frames

Cut all the frame fronts (B), backs (B) and stretchers (C). Clamp the frames together without glue. Pre-drill clearance holes in parts B and pilot holes in parts C. Assemble the frames with glue and two-inch wood screws.

Workbench Step 2Family Handyman

Step 3

Attach the Bottom Frame

Fasten the bottom frame to the legs with glue and 1-1/4-inch wood screws. Set the bottom of the frame four inches from the bottom of the legs.

Workbench Step 3Family Handyman

Step 4

Add the Platform

Cut the two shelf platforms. Apply wood glue to the top edges of the bottom frame, then set the bottom platform in place. Secure the platform with two-inch wood screws.

Workbench Step 4Family Handyman

Step 5

Add the Remaining Frames

Repeat the above procedure with the middle frame and platform and the top frame. Set the height of the middle frame and platform to whatever suits you.

Workbench Step 5Family Handyman

Step 6

Add the Top

Cut the pieces for the top assembly. Spread glue on the top frame, then fasten the sub-top to the frame with wood screws. Next, attach the work surface using 1-1/4-inch wood screws from the top or from underneath. Don’t glue the work surface in place. It’ll be easy to replace when it wears out.

Workbench Step 6Family Handyman

Step 7

Build the Tool Tray

Assemble the tool tray as shown with glue and wood screws. Set the ends inside the front, back and bottom.

Workbench Step 7Family Handyman

Step 8

Attach the Tool Tray

Fasten the tool tray flush with the work surface using wood screws. Do not glue the tray in place.

Workbench Step 8Family Handyman